Prudhvi Koushik Rao

Manufacturing and Process Development Engineering Intern
MalePCB EngineerLive in United StatesNationality
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Work experience

  • Manufacturing and Process Development Engineering Intern

    TE Connectivity
    2021.05-Current(4 years)
    • Developed and assisted in release of attach process for IntraSense product in-house production which decreased the cost by 200% • Assisted in developing process Failure Mode Effect Analysis (FMEA), control plans, Statistical Process Control (SPC), design of experiment (DOE) for Intra Sense and contributed in implementing lean tools across the factory • Created Power BI dashboard to visualize KPI’s by fetching data from SAP MES using SQL that improved site rating to STAR level 5 • Designed OEE dashboard in Tableau by connecting to HANA database by working with cross functional teams
  • Graduate Research Assistant

    Tower Foundation of SJSU
    2021.03-2021.09(7 months)
    • Applied machine learning algorithms (Ensemble models, PCA, neural networks) to predict stress, strain and acceleration on 1d beam under different loading conditions as an alternate to traditional finite element analysis in Python • Determined optimal sensor placement location on a beam to collect data and to train algorithms using feature selection models
  • Manufacturing and Operations Intern

    Reliance Industries Ltd, India
    2017.05-2017.06(2 months)
    • Analyzed process flow of KGD6 basin from extraction to processing of natural gas for Reliance E&P, Kakinada, India • Researched condenser, evaporator performance and reduction of heat losses to improve efficiency by 5% in HVAC systems
  • Design Intern

    MSME Central Institute of Tool Design, India
    2016.06-2016.07(2 months)
    • Designed, assembled multiple components of bike frame and skateboard in CATIA, performed structural analysis in ANSYS optimized designs and loading based on simulation results which reduced weight by 2Lbs.

Educational experience

  • San Jose State University

    Industrial and Systems Engineering
    2020.01-2022.01(2 years)
  • National Institute of Technology, Silchar, India

    Mechanical Engineering
    2014.07-2018.06(4 years)
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