Moustafa Abdeltwab's Resume

Moustafa Abdeltwab

Production Manager → Deputy Factory Manager

Male

Sales representative

Live in Egypt

Nationality

Summary

Production Manager / Deputy Factory Manager with 9+ years of experience in garment manufacturing. Skilled in improving efficiency, leading factory operations, and implementing lean systems. Proven ability to scale factories, reduce costs, and meet international quality standards

Work experience

Production Manager → Deputy Factory Manager
Alex Apparels
2024.03-Current
(2 years)
* Started as Production Manager, then promoted to Deputy Factory Manager with expanded operational responsibilities. * Increased factory efficiency from 55% to 80% through productivity and process improvements. * Improved Plan vs. Actual performance from 65% to 115%, consistently exceeding production targets. * Raised overall quality level to ~95%. * Increased pieces per machine from 26 to 50, enhancing line productivity. * Managed diversified client portfolio including Walmart, Hollister, and Gymshark. * Maintained low absenteeism rate at 3–4%, ensuring workforce stability.
QA Engineer
MIS (Sourcing & Inspection Services)
2023.03-2024.03
(a year)
* Conducted in-line and final inspections to ensure compliance with international quality standards. * Followed up orders from production start to shipment, ensuring consistency and defect control. * Worked according to quality requirements of global brands such as Adidas, Jack & Jones, LC Waikiki, and Pull&Bear. * Inspected a wide range of product categories including denim, woven, and knitwear, enhancing technical and quality expertise.
Production Manager
Senior For Ready Garments
2021.10-2023.02
(a year)
* Led factory setup from scratch, including layout design, workforce hiring, and production system implementation. * Recruited and built a stable workforce of ~200 operators, ensuring retention of top performers. * Established and scaled production capacity to 4 production lines. * Managed production of both basic and complex styles with consistent performance. * Handled orders for multiple brands with export operations to USA and Europe. * Achieved operational stability by covering costs and supporting asset growth despite start-up phase.
Deputy Production Manager
sahinler egypt, borg el arab, alexandria
2019.10-2021.09
(2 years)
Deputy Production Manager As Senior Industrial Engineer: * Conducted time studies and set accurate SMVs to control line and operator targets. * Redesigned production layouts and shifted from sectional to lean line system, reducing waste and improving flow. * Built a structured production tracking system (hourly/daily/weekly/monthly) to support fast decision-making. * Contributed to costing and pricing strategies, helping attract major clients such as Decathlon, Walmart, and projects for Adidas. * Selected for a training program in Turkey to benchmark best practices in large- scale garment factories. As Deputy Production Manager: * Improved shop floor discipline and expanded capacity to 20 production lines. * Shifted supervisors’ mindset to focus on output flow (carton-basedproduction), eliminating in-line stock accumulation. * Reduced factory cost per minute from $0.08 to $0.06. * Increased overall factory efficiency from ~50% to 80% through productivity improvement.
Industrial Engineering Officer
Egyptian Armed Forces Engineering Authority
2017.09-2019.09
(2 years)
* Managed factory operations for military uniform production. * Increased factory efficiency to 65%+ by improving productivity despite an aging workforce. * Conducted time studies and optimized production processes. * Enforced shop floor discipline and standardized workflows. * Promoted to oversee 6 factories based on performance and leadership.