KAUSHIL
Research and Development Process Engineer
MaleField service engineerLive in IndiaNationality
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Summary
Process Engineer with experience in manufacturing optimization, yield improvement, and cycle time reduction in semiconductor and battery industries. Skilled in data-driven problem solving using SPC, RCA, and process analysis. Familiar with Lean Manufacturing concepts such as 5S, Kaizen, and Value Stream Mapping (VSM), with a focus on reducing turnaround time (TAT), improving efficiency, and eliminating bottlenecks.
STRENGTHS AND EXPERTISE
Process Qualification & Daily Parameter Checks
Equipment Installation to Mass Production Ramp-up
Laser Welding & Marking (Trumpf, Keyence)
Robotic Teaching (Mitsubishi, IAI)
AS/RS, STV, WMS Systems
Scope Inspection (2D/3D, Microscopes)
SOP Creation | ProcessOCAP | Buy-off Documents
Lean & Process Improvement
CERTIFICATIONS & PROJECTS
Equipment Installation & Buy-off Documentation
Process OCAPs & Qualification Records
Logic Programming (MITSUBISHI)
Pneumatic (SMC)
CI Champion for Q1 and Q2 (APPRECIATION FOR
PROCESS IMPROVEMENTS)
Work experience
Research and Development Process Engineer
Gopin Semicon Pvt Ltd.2026.01-Current(7 months)Working as a Research & Development Process Engineer supporting laser-based processes for TOPCon solar cell manufacturing. Responsible for equipment qualification support, process validation, production ramp-up, defect analysis, process optimization, and cross-functional coordination to ensure stable production and high process yield. Accomplishments: Supported laser process qualification, buy-off, commissioning, and production ramp-up activities. Performed process monitoring, parameter verification, SPC analysis, and inline quality monitoring. Assisted in equipment installation, qualification, troubleshooting, and process validation with senior engineers and equipment vendors. Conducted defect analysis, root cause analysis (RCA), and implemented corrective actions to improve process stability. Coordinated with Production, Maintenance, Quality, and Engineering teams during equipment installation and production readiness. Prepared SOPs, process documentation, qualification reports, and engineering records. Supported process optimization initiatives to improve yield, productivity, and equipment utilization. Participated in equipment acceptance, vendor coordination, and commissioning activities for new production lines.Laser & Test Process Technical Assistance
Suchi Semicon Pvt Ltd.2024.11-2026.01(a year)As a process-focused professional, I manage end-to-end process readiness, optimization, and sustainment for semiconductor package testing. I drive process improvements, ensure high yield and quality, and support cross-functional teams in implementing advanced manufacturing practices. Accomplishments: Led equipment installation, buy-off, process qualification, ramp-up, and transition from prototype setup to production in semiconductor backend processes. Demonstrated strong troubleshooting and preventive/corrective maintenance skills for semiconductor production equipment. Executed process checks, parameter validation, and equipment alignment verification for Laser, Test, and Packing processes. Supported NPI and cross-functional projects for process development, validation, and optimization. Conducted tool inspections, inline process monitoring, and equipment optimization to improve machine performance and reliability. Drove process optimization initiatives by identifying bottlenecks, improving machine utilization, and reducing turnaround time (TAT). Supported Root Cause Analysis (RCA), corrective actions (CAPA), and cost-reduction projects to enhance process robustness. Applied Lean Manufacturing and continuous improvement methodologies to reduce waste and improve operational efficiency. Performed cycle time analysis and time-motion studies to identify bottlenecks and improve process flow. Maintained technical documentation, SOPs, and trained shop-floor operators on process discipline, safety, and ESD practices. Collaborated with Engineering, Production, Quality, and Maintenance teams to resolve process issues and achieve production targets.Battery Manufacturing Engineer.
Lithlife Renewable Energy Pvt. Ltd.2024.07-2024.09(3 months)Led installation, commissioning, and maintenance of battery recycling machinery, ensuring high equipment reliability and minimal downtime. Trained operators, implemented preventive maintenance strategies, and maintained compliance through structured documentation and audits. Accomplishments: Led end-to-end installation and commissioning of battery recycling equipment. Conducted process trials and optimized machine parameters to improve black mass recovery efficiency. Diagnosed and resolved mechanical and control system faults, significantly reducing downtime. Developed preventive maintenance plans and standardized troubleshooting procedures. Maintained comprehensive process documentation, including buy-off reports and compliance records.Formation & Aging Process Assistant Engineer
TDS Lithium-ion battery Gujarat PVT. LTD.2021.06-2024.07(3 years)Leads monthly safety audits, manages QMS/EMS documentation, and oversees preventive maintenance to meet quality standards. Ensures process safety, manages spares inventory, and prepares records for audits in battery dismantling operations. Accomplishments: Performed daily process parameter checks, trend monitoring, and data logging during formation, rest, and charge/discharge cycles. Participated in process qualification trials for new cell formats and recipe changes. Analyzed cell voltage, temperature, current behavior, and adjusted equipment settings based on control plan. Executed OCAPs for abnormalities and coordinated with QA and Equipment teams to reduce defects. Created and updated SOPs, work instructions, and buy-off sheets for new equipment. Led cross-functional trials (CFT) to optimize cycle time, reduce process delays, and improve production flow (aligned with time-motion study principles). Involved in battery dismantling and sorting process with tracking for reusable/rejectable cells. Maintained records for FMEA, OEE analysis, and collaborated on preventive actions. Monitored process performance using data analysis and Excel-based tracking to identify trends and reduce defects.
Educational experience
Gujrat Technical University
Diploma in ElectricalGokul Global University
Bachelor in Electrical
Languages
Japanese
Basic
Urdu
Native
English
Good
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