Jeffrey

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Work experience

  • Senior Process Engineer

    Tesla
    2023.06-Current(3 years)
    (3 years 1 month)
  • Manufacturing Engineer

    STEC USA, Inc.
    2018.09-2023.05(5 years)
    (4 years 9 months) Contribute to the continuous improvement of the automotive window regulator assembly process to increase overall production efficiency and troubleshoot assembly equipment to minimize downtime. • Approve and manage manufacturing process documentation including working instruction, control plan, and process flow to standardize operation process and decrease defection for new program • Represent Manufacturing Department and work with quality auditor to pass the audit on manufacturing process and assembly equipment • Communicate with equipment vendors about the new equipment specification and conduct design review with multiple departments for the automatic assembly line development • Design production layout for equipment installation and material handling system with CATIA and AutoCAD to ensure the most efficient space utilization and reduce the logistics transportation time by 64% • Perform lean manufacturing study in production to identify bottleneck process and optimize the bottleneck process while maintaining high-quality product standard; decease the assembly cycle time by 24% • Lead the assembly equipment preventative maintenance and troubleshoot equipment issues arising from design defect and error-proof function failure; achieve <3% unplanned downtime and <60mins MTTR • Program the Siemens HMI screen by PLC to show the alarm for failing to meet cycle time and alarm for all the malfunctioning sensors; minimize the MTTR and increase OEE • Report to management team monthly and about maintenance condition of assembly equipment (downtime limit, MTTR, MTBF, OEE and TEEP) • Conduct six sigma analysis for grease pipe and chamber valve failure issues; identify root cause and implement countermeasures to shut off the grease pump if the pressure in pipe is higher than the requirement • Design and implement an error-proof system on equipment to prevent incorrect winding operation and eliminate cables cross-over defect within budget
  • Tooling Development Engineer

    Fuyao Automotive North America
    2016.07-2018.09(2 years)
    (2 years 3 months) Developed and optimized fixture to achieve stability of automotive encapsulated glass manufacturing process and improve production efficiency. • Developed fixture (End-of-Arm Tool, Assembly Fixture, and Checking Fixture) utilizing the knowledge of mechanical engineering and ensured the stability of mechanical structure • Communicated with vendors and managed the complete development life cycle of new fixture including contract placement, design review, shipment, installation, and buy-off to follow the project schedule • Reviewed PFMEA requirement and implemented the corresponding error- proof design on fixture that enabled automatic identification of incorrect operation • Designed mechanical structure in automation line with CATIA and AutoCAD stressing manufacturability and reliability, and improved production line stability in the most cost-effective way • Accumulated experience from fixture open issues and conducted failure analysis; contributed to the optimization of mechanism and increased the overall strength of the structure
  • Engineer Intern

    International Hardware Company
    2015.06-2015.08(3 months)
    Designed Slide Gate used in manufacture process to promote quality of product. • Conducted conceptual design of Slide Gate; reviewed design within cross- functional department units. • Created 3D data of Slide Gate(Solidworks) and prepared 2D drawings(GD&Tknowledge with AutoCAD) and released drawings to international vendor for manufacture. • Set up slide gate in production line and increased the stability of process control.

Educational experience

  • Stony Brook University

    Mechanical Engineering
    2014.01-2016.01(2 years)
  • Dalian University of Technology

    Process Equipment and Control engineering
    2010.01-2014.01(4 years)

Certificates

Six Sigma and the Organization (Advanced) Inspiring and Motivating Individuals
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