Zhenpu

Failure Analysis Engineer
MaleAfter-sales technical supportLive in United StatesNationality
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Work experience

  • Failure Analysis Engineer

    Contemporary Amperex Technology USA Inc
    2022.04-Current(3 years)
    - Applied failure cause analysis to failure ESS and car battery packs, modules, and cells (using 8D logic, skillfully using FTA, fishbone diagram, 5WHY, and other methods to analyze failure causes, including cell & module disassembly). - Designed and program charging and discharging cycler test for automotive battery packs and validate upon customer requirements and internal failure analysis demand. - Provide technical support (Hi-pot test and leaking test) for rework and customer. - Convened team members, discuss and formulate analysis, and improve the verification plan. - Followed up on the implementation of improvement measures (timely follow-up and confirm the improvement verification effect). - FA statistics and experience sharing, and output 8D report (form lessonlearning and form a closed loop). - Coordination of resources related to the analysis process.
  • Mechanical Engineer

    MINO AUTOMATION USA, INC
    2020.07-2022.04(2 years)
    - Coordinated and resolved on-site Tesla Model Y project difficulties and customer complaints. - Designed and reviewed product-checking fixtures. - Maintained project open issues list. - Processed and updated the Engineer Change (EC) request from the customer to Team. - Prepared BOM, Manpower, and Schedule of BIW production line and successfully drove installation and commissioning work on the customer’s site. - Managed scheduling, coordinating contractors and equipment, program delay recovery, constant communication with vendors, and an inspection of work of upgrading capacity of the existing line
  • Product Design & Development Engineer

    Fuyao Group
    2019.09-2020.05(9 months)
    - Tracked project performance and assist the Program Manager in creating and maintaining the program, timing, and action Item list to ensure deliverables and milestones are met based on agreed customer timing. - Spearheaded new workflow for the production line to improve ergonomics: design and fabrication of new fixtures. implementing Poka-yokes, risk assessments, and departments of a new design. - Coordinating Engineer change (EC) from customers to teams and suppliers. - Experienced in FMEA for current products. - Experienced in component design with the use of GD&T conventions, BOM, and structure breakdown. - Executed the Root causing analysis for the reduction of scrap and defective products on multi-assembly lines, multi-product.
  • Research Assistant of Optical Measurement and Quality Inspection

    Oakland University
    2017.09-2019.01(a year)
    -Spearhead communicated with the sponsor for the project specifications and managed project timeline -Organized group and created work assignment for others respond to project target and -Led group to research and collaborate on potential solutions for project issues to achieve the project goal -Utilized CATIA or SolidWorks to champion modeling and drawing development for structure components -Optimized Geometric Dimensioning and Tolerancing (GD&T) details to key components following project instruction. Reviewed drawing with the manufacturer for feedback and administered design changes and update -Created bill of materials and fabricated the design of experiments -Assisted integration of experimental data and maintained source documentation -Analyzed and performed statistical, qualitative and quantitative analysis of test results -Generated and delivered project reports and presentations to the customer
  • Research Assistant of Automotive Tribology Center Laboratory

    Rochester
    2017.01-2017.09(9 months)
    - Used UMT wears test to run friction and wear tests for manufactory materials. - Utilized optical microscopy to observe specimen microstructure. Performed Scanning Electron Microscopy to observe specimen surfaces

Educational experience

  • Oakland University

    Mechanical Engineering
    2017.01-2019.01(2 years)
  • Oakland University

    Mechanical Engineering
    2014.01-2016.01(2 years)
  • Changchun University of Technology

    Mechanical Engineering
    2012.01-2014.01(2 years)
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