Satya
Sr. Automation Engineer PM
MasonNationality United States
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Summary
Electrical Engineer with 13 years of diverse experience in Automation, Medical and Material handling industries. An Engineer with lots of passion for Automation process with extensive working knowledge of Industrial Automation machinery, Controls, Allen Bradley PLCs, PCB layouts, Servo motors and Control panel design
Work experience
Sr. Automation Engineer/ PM
E Tech Group2023.11-Current(3 years)Sr. Electrical Engineer
Intelligrated2014.11-2023.10(9 years)• Research, design/ test new control equipment, motors and drives for various control applications • Design and Implement fieldbus safety solution (SIL 2/3, PLe) for conveyor systems, control panels • Create/ update AUTOCAD Electrical drawings - schematics, I/O mapping, network details, panel layouts • Investigate latest technologies, create technical specifications, and test plans for conceptual models • Maintain the demo conveyor system for in house engineering testing and customer visits • Provide solutions for control panels, conveyor systems to enhance power efficiency and energy savings • Create/ update/ maintain parts and accessories list in Oracle parts management system • Create emulation for the conveyor systems to be tested prior to the installation at project site • Mentor and train interns/co-ops with D&F industry’s practices and procedures • Lead/ facilitated cross functional team to collaborate with third party to perform risk analysis on various modules of conveyor and material handling systems • As a lead, took electrical design of a project from Conceptual phase to Model testing till commercialization and standardization process • Successfully updated the Engineering/Demo loop with new safety solution and conceptual model module with minimum downtime by careful planning, had it fully operational 2 weeks before the planned date.Advanced Electrical Design Engineer
HIll-Rom Inc2011.10-2014.08(3 years)• Program, test and support product S/W - Embedded C, C++ for I/O cards and Visual C for user I/F • Collaborate with manufacturing, assist initial production run(IPR) and prepare test instructions • Create, update and fix product drawings for changes using AutoCAD Inventor and Solid Works • Manage project schedules at each stage, supervise team, allocate time and resources optimally • Implement Signal Integrity tools for EMI analysis, design EMC filters for electromagnetic noise • Design Electro-mechanical components to interface servo motors, pumps with RIO devices, S/W • Coordinate with contract engineers to layout PCBs in compliance with ISO quality standards • Train service engineers, sales representatives with product details, update service manuals and product literatureElectrical/ Controls Design Engineer
ITW Ransburg2010.12-2011.10(a year)• Design, develop and release new/ revised process controls for HV electrostatic spray guns(NPD) • Setup and write PLC programs to run Fanuc Controls FB200-HVU with atomizer bells, rotators • Create test procedures for HV cascades, Power Supplies using Lab View, MATLAB, setup test H/W • Design and test HV cascades, Phase Locked Loops used in electrostatic equipment of up to 80KV • Install and troubleshoot Fanuc controllers using AB PLCs – SLC 500, RS Logix 5000, RS Linx • Designed touch screen interface, HMI for fluid metering system using Lab View, C++, EtherNet/IP • Tested alpha prototypes, provided onsite, offsite customer support during beta test, directed initial start-up at manufacturing facility, provided on going customer tech supportGraduate Teaching Assistant
Wichita State University2008.08-2010.05(2 years)• Guided UG students in performing lab experiments of analog, digital and logic circuits • Managed class of 30, tutored Digital Signal Processing, assisted in trouble shooting lab equipment • Composed power electronics experiments for academic labs, maintained lab records and equipmentStudent Assistant in Library
Wichita State University2008.08-2010.05(2 years)Helping patrons in checking out the books/DVDs, Managing the data and catalogs of each semester on computer and on files, Shelving books and news papers
Educational experience
Wichita State University
Master of Science, Electrical and Computers EngineeringStrong Academic background with 3.92/4.0 GPA Thesis: Controller design for decentralized singularly perturbed large-scale systems: Found procedure to design robust and reliable controller for large scale integrated systems, Singular perturbation technique used to model system, algorithm programmed using MATLAB Tested on power plant with 5 substations; Design criteria improvised based on Performance analysisAndhra University
Bachelor of Engineering, Electrical and ElectronicsK.J.A. high school
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